Pharma Equipment

Product Details:

Specification:

• Inner Chamber: SS 316
• Steam Jacket: SS 316

Mode of Control:

• The control system is provided with PLC and user-friendly HMI.The system is provided with manual backup in the case of PLC failure by manual Operating Switches. Here all valves, pumps etc. can be operated via switches.

Door:

• The Sterilizer is provided with Single or Double automatic vertical or horizontal sliding doors fabricated from SS316.
• The door is with mineral wool insulation held in place by a stainless steel outer cover. The door sealing is effected with the help of a silicone door gasket. The gasket is pressurized by compressed air and retracted by vacuum. The door is moved vertically or Horizontally via a pneumatic cylinder. Compound gauges, for gasket pressure, with door status indications are provided on both loading and unloading sides.

Sequence of Automatic operation includes the following:

• Automatic water filling for the steam generator
• Vacuum Leak test.
• Gravity Displacement Program
• Spore-test results from approved lab submitted
• Pulsing ( vacuuming, purging and pre-heating)
• Sterilization with temp and balance time displayed and data logged
• Exhaustion appropriate to liquid, instruments and fabric cycles.
• Drying cycle with the vacuum pump.
• Sterilization completes with F.O values Displayed and data’s logged.

Optional:

• The fully Automatic Micro processor or PLC based programmable with solenoid valve operation. Suitable for Liquid, Instruments and Fabric cycle.
• Suitable SS Trolley and SS Carriage
• Data Logging System
• Single/Double Door System
• Vertical/Horizontal Sliding door
• Pulsing Controller
• A six point strip chart recorder

Product Details:

Specification:

• Sizes from 50 ml to 50 litre
• Accessories – SS Ball Valve with funnel for solid/liquid inlet, Reflux condenser, chain pulley arrangement etc.,
• kid Mounted Hydro generator pilot plant.

Advantages:

• High Mass transfer area
• Faster reaction
• Shorter batch time
• Lesser catalyst loading
• Minimum Impurities
• High Yields
• Better Product Economy

 

Applications:

• For various high pressure reactions and gas-liquid reactions with Hydrogen
• Ethlyene Oxide
• Ammonia
• Oxygen
• HCL
• Phosgene
• CO²
• CO
• In R & D Labs of fine & specialty chemicals, bulk drug manufacturers, agrochemicals, petrochemicals companies and chemical / chemistry departments of educational institutes / Universities etc.

Design Data:

Specification:

• Sterilizing Tunnel is a fully automated system which utilizes dry heat by means of forced convection of filtered air, through the high-efficiency particulate air filter to achieve sterilization and dehydrogenate of washed empty pharmaceutical glassware such as Ampoules and Vials etc. Continuous dry heat sterilizer ensures the glassware to exposed for dehydrogenation temperature. The Sterilization Depyrogenation cycle is based on a selection of cycle times and exposure to temperature that will sterilize or dehydrogenase the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product.
• Class 100 laminar air flow throughout drying sterilizing, cooling stabilizing zones.
• Circulating airflow is constantly kept free of particles by means of a High-Efficiency
• Particulate Air (HEPA) filter.
• The conveyor transportation to integrate automatic washing and filling lines
• PLC based automation with provision for data logging and printing of F H values
• Thyristor controlled Temperature Controller.

Features:

• Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low.
• The belt speed and temperature can be programmed precisely and can, therefore, be optimized to suit to any kind of Ampoule/Vial.
• Advance interlocking software for controlling purpose
• Dynamic pressure balance maintains a stability of pressure gradient between the filler and washer
• Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC.
• Advanced control panel designed for the safety operation purpose.

Leveraging on our intelligent professionals, we are presenting a wide assortment of Liquid Oral Process Plant. This plant offers control of all function by PLC controls with HMI touch screen. It also provides level controls by means of capacitance probe or electronic load cells. Furthermore, clients find the plant with digital indication and controls of all process parameters for process time, agitator speed, temperature, pressure level.

Features:

• Jacket for heating cooling
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation

 

Preparation Vessels & Tank:

• Extremely hygienic processing.
• Least manual handling.
• Design compliance as per cGMP
• Capacity up to 10,000 Liter.
• Product Contact AISI 316L
• Atmospheric, Vacuum or Pressure Operation.
• Jacket for heating & cooling.
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Thermal Insulated.
• Mechanicals for Electropolishing of internal surface Finish.
• Welded, flanged or hinged type cover
• Integrated Cleaning in Place-CIP.
• Sterilizing In Place-SIP as an Option.
• Portable execution on request.
• Validation protocols & Instrumentation celebration.

Variable Speed Agitation:

• Agitator can be top or bottom driven or magnetically driven.
• Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.
• Single or double mechanical seal.

Fully automatic Liquid Syrup Manufacturing Plant consisting of:

• Sugar Charging / Transfer System.
• Sugar Melting Vessel with mixing stirrer.
• Basket Filter & Transfer Pump.
• Syrup Manufacturing Vessel with stirrer.
• Inline Homogenizer.
• Zero Hold up Filter press.
• Storage Tank with stirrer.
• Interconnecting pipeline.
• Transfer Pumps.
• Integrated automatic control panel.
• Working Platform.

Automation available, appropriate for the intended process function, including CIP and SIP:

• Controls of all function by PLC Controls with HMI Touch screen.
• Level controls by means of capacitance probe or electronic load cells.
• Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.

Features:

• Inter Connecting Pipe
• Solid or sugar Charging System
• Working Platform

Specifications:

• Capacity: 200 ltrs to 7000 ltrs
• Material: Steel
• Operation Mode: Semi Automatic

 

Special Features:

• All contact parts of mass Mixers are made out of S.S.316 or 316L quality material as per cGMP
• Compact design requires comparatively smaller floor space.
• Single stirrer with single speed for dry & wet mixing.
• As stirrer's sealing’s comes in contact with product, there may be any black particle contamination problem, after sealing bush got wear & tear.
• All non contact parts in the mass mixers (general structure) are made out of mild steel and cladding with SS304. Contact parts are polished to the mirror finished and non contact parts are polished to the matt finished in GMP Model. All safety guards & covers made out of SS304 material in GMP model & made out of mild steel & painted in standard model.
• All moving parts are enclosed with safety guards.
• Thrust bearings are provided to carry out rigid thrust load.
• Easy for cleaning & operating.
• Simply designed SS304 dust cover provided with one port for material charging & inspection.
• Interlocking system with top dust cover, to avoid accident, during process. The container tilting system provided for easy unloading of material and easy cleaning.
• Specially design all moving parts provided with provision of easy lubrication.
• Conventional efficient mixing through paddle type blades welded to the main shaft horizontally mounted in the container & has single speed, simple rotation.
• Easy for cleaning and operating.
• Safety Plastic dust cover provided for apparently seeing the mixing process.
• Interlocking system at plastic dust cover is provided to avoid the accident.
• The tilting device provided by means of hand wheel for easy unloading of the material.
• Specially designed self adjusting sealing arrangements to ensure no black particle enter into the mixing drum.

Specifications:

• Inner Chamber: SS 316
• Maximum Temperature: 300°C
• Working Temperature: 250°C
• Door: Door
• Mode of control: PLC/ SCADA
• Door Seal: Silicone Gasket
• Insulation: Resin Bonded Glass Wool

Features:

• HEPA filters are installed in the fresh air, recirculation and exhaust module. In addition, 0.5 microns "Micro B" filter is installed as a pre-filter to the Fresh Air HEPA
• Three modules for air handling
• Fresh Air Module
• Recirculation Module
• Exhaust Module
• Temperature Uniformity of +/- 2 degree Celsius within the chamber for the entire cycle.
• Adjustable Damper is provided in the Exhaust Module.
• Extended shaft motor for chamber re-circulation.

Safeties and Alarms:

• High-temperature cut-off independent of the main process controller
• Over-load and single phase protection for all electric motors.
• Interlock to prevent switching on of the heaters in case the circulation blower stops.
• Sterilization timer stop in case of temperature drop
• Sterilization timer reset in case of temperature drop
• Blower trip
• Utility failure alarm.
• Door Interlocking to prevent simultaneous opening of both doors.
• Door Process lock to prevent opening of doors when a process is on.

Optional:

• Manual Back Up
• Thyristor Controlled Operation
• Strip Chart Recorder
• Printer
• Suitable Shelves For Handling

Specification:

• The complete unit is made up of SS 316 / 316 L with active surface being electro-polished
• Distillate temperature 95 0C which meets IP/BP/USP specifications.
• Double tube sheet for first heat exchanger where boiler steam is used.
• Insulation is done by Resin bonded glass wool
• All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket.
• PLC based fully automatic panel board provided with the printer.
• Orbital welding for tube-to-tube sheet joints
• Pyrogens are removed by the centrifugal force developed and specially designed spiral baffle.
• Models: Capacity 50 liters/hr. - 5000 liters/hr

Features:

• Total energy saving is 75% as less heating energy and less cooling water is required.
• Maintenance cost is low as there are no moving parts except pump.
• Sanitary triclover fittings for quick and easy preventive maintenance.
• Provided with compact control panel board made up of SS304
• Conductivity meter for feed water and final distillate.
• Feed water pump is a positive displacement piston type-reciprocating pump.
• User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control.

Specification:

• The complete unit is made up of SS 316 / 316 L with active surface being electro-polished
• Double tube sheet for first heat exchanger where boiler steam is used.
• Insulation is done by Resin bonded glass wool
• All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket.
• PLC based fully automatic panel board provided with printer.
• Orbital welding for tube-to-tube sheet joints.
• Models: Capacity (100 Kg/hr - 1000 Kg/hr)

Features:

• Sanitary triclover fittings for quick and easy preventive maintenance.
• Provided with compact control panel board made up of SS304
• Conductivity meter for feed water and final distillate.
• Pure Steam generated surpasses the steam quality tests like non condensable gases, degree of super heat and saturation test as per requirement.
• User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control.
• Audiovisual alarm to indicate any fault condition such as high conductivity of the generated pure steam.
• Pressure reducing valve can be provided for incoming plant steam for effective control of incoming steam pressure.

Specification:

• Jacket for heating & cooling.
• Vacumize process.
• Vessel Inside Pressure (-1 /+2 Bar)
• Heating Jacket Pressure (-1 /+6 bar)
• Heating by steam or hot water circulation.
• Agitator mixer with self pressure Teflon scrapper.
• Scrapper cleanly working on both side.
• High speed Homogenizer with toothed Rotor - stater type.
• RPM sleeplessly with variable speed drive for agitator & Homogenizer.
• High shear & pressurization of the homogenizer.
• Thus homogenization of high viscosity up to 400.000 mPas.
• Homogenizer mounted on lower position in the center of vessel.
• Top lid with motorized top lid for lifting & lowering.
• Safety Interlock process with limit switch.
• Connection for Vacuum, Charging, Eye glass window, Light glass, CIP,SIP, Pressure gauge & safety valve.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.

Wax Phase Vessel:

• Jacket for heating & cooling.
• Heating Jacket Pressure (4 bar).
• Heating by steam or hot water circulation.
• Propeller stirring with top mounting.
• Temperature controller & safety pressure Valve.
• Bottom discharge with valve.

Batch Size:

• Available model 50 Liter to 5000 Liter working Capacity.

Materials:

• Product Contact AISI 316L.
• Food Grade silicon rubber for seal.

Safety Features:

• Emergency stop button
• Safety vacuum relief valve & Indicator Gauge.
• Safety Pressure Valve.
• Limit switch at top lid

With an aim to fulfill varied requirements of our valued clients, we are engaged in offering Fluid Bed Dryer.The provided driver is manufactured using premium quality material and latest techniques. Additionally, our provided drier is processed adhering to industry standards and quality norms. The offered drier is examined on set quality parameter in order to deliver better range to the clients.

Features:

• Dust free operation in solid dosage processing area
• No risk of defending on extended processing
• Containerized transfer of processed material avoiding manual scooping

 

Specifications:

• In compliance with cGMP guidelines
• Uniform Drying with reducing Drying time
• Quick Dismantling of Dutch Sieve & Perforated Sheet at the Product container
• Enhanced heat and mass transfer through intimate contact and mixing with the fluidizing gas.
• Heat sensitive materials can be dried at temperatures lower than the boiling point due to reduced vapor pressure.
• Indirect heat transfer surfaces can be added to increase capacity or reduce bed area.
• Closed cycle Fluid Bed systems, in which inert gasses can be recycled, are available to handle toxic products, oxygen sensitive products, or flammable solvent wetted materials.
• Atmospheric inlet air is filtered by means of single/multi stage filters of 20 microns to prevent any fine dust from passing through the product.
• Steam Coil made out of 1" Dia. SS 304/316 finned tube & is designed to get the pressure of around 3-4kg./cm^2 (working pressure 3 kg/cm^2).
• Digital temperature indicators cum controller is provided with the unit to indicate the inlet and outlet air temperature as well as to controller the present inlet air temperature.
• Air suction and discharge dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear end of the dryer
• Timer provided to set the process time which will cut off the motor supply after pre-set time period
• Physical properties of the material can be restored due to gentle vibrations
• Models: Capacity 30 Kg – 500 Kg

Rapid Mixer Granulator is designed to achieve excellent mixing & consistent granules at lower operating cost along with higher productivity. Better mixing closed control of granules size leads to faster tableting speeds with improved quality & least ejections

Features:

• Machine has two panels’ main panel and operating panel
• Uniform distribution of all formulation ingredients
• Short mixing and granulation time

Specifications:

• Model: Capacity 50 ltr to 600 ltr
• All contact parts are made out of S.S.316 as per GMP standard.
• The mixing bowl is with conical top and lid lifting is pneumatically operated.
• The main drive shaft is connected to the gear bare shaft through extra bearing housing.
• Hopper is inserted horizontally through the wall of the bowl to break the product to granules of required size which rotates at two speeds 1500/3000 RPM.
• The granulator shaft where it enters the bowl incorporates air purged seal similar to the one provided in the main drive.
• Machine available in flameproof and non flameproof models. Machine has two panels main panel and operating panel
• Uniform distribution of all formulation ingredients.
• Short mixing and granulation time.
• Useful working capacity of up to 80% to 40% of bowl volume.
• Drying under vacuum, at lower temperature with solvent recovery system.
• Three blades Design for efficient mixing with a high speed granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size.
• Platform is SS 304 which is dimpled for anti slip property entire stand is also cladded by SS 304
• Chopper housing is entirely made from SS 304 having air purging and special seals. Discharge piston has face sealing matching the vessel interior.
• Lifter can be fitted for loading of material.
• 5 microns filter assembly will be provided on top lid in stainless steel housing to eliminate dusting in granulation area.
• PLC with touch screen MMI with printing facility.
• VFD can be provided to change the RPM of impeller

With phenomenal market understanding, we are able to introduce an extensive range of Atmospheric Tray Dryer Models. It is used to unload fluid bed dryer bowl material into cone mill or multi mill or oscillating granulator in a dust free way for downsizing or dry milling. The operation is completely dust free and eliminates manual handling or scooping. The FBD bowl is placed beneath the tipper.

Features:

• Design as per cGMP
• Model: Capacity 30 Kg to 600 Kg
• High durability

Specifications:

• Model: Capacity 30 Kg to 600 Kg
• All contact parts made of SS 316 as cGMP standard
• Design for uniform circulation of hot air in the drying chamber
• Heating cold and fan motor having electrical interlocking for safety of heating elements
• Electric/Steam/Thermic Fluid heating system
• Fresh air inlet and outlet air flow can be adjusted with damper control valve
• Trays in SS316
• Trolley and Steam coil in SS316
• Silicone Door Gasket
• FLP Motor and Electricals
• Digital Temperature Indicator(FLP)
• 10 Micron Air Filter at inlet
• Adjustable Air outlet Damper
• Explosion vent for safety
• Model: 6, 12, 24, 36, 48, 96, 192 Trays

Octagonal Blenders are used for blending the most delicate & fragile free flow products like powder or granules , due to its octagonal shape is designed to process to larger volume of material. It occupies less space compared to other similar blenders like 'V' and Double Cone. The blending takes place at low speed during operation. It is well balanced even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done.

In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, which requires less RPM. Octagonal blenders are mainly suitable for Crystalline & Granular type material.

Specifications:

• Contact parts in stainless steel 304 or 316
• Octagonal shaped with rectangular center, conical discharge frustum and rectangular top frustum Piped baffles provided to reduce mixing time and to avoid dead spot.
• Manhole with gasket is provided to fix baffles and for ease of cleaning the shell
• Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve
• Unit can be provided with bin charging arrangement
• All moving parts are enclosed in guards
• The power consumption is comparatively lower than the other similar type of blenders
• A safety railing with a limit switch is provided for operator safety · Manual Inching arrangement can be provided
• Flame - proof motors with flame - proof push button stations can be provided.
• Model : Capacity (250 ltrs to 3000 ltrs.)

Fostered with vast industry experience and knowledge of this domain, we are engaged in presenting Double Cone Blender. The conical shape at both ends of blender enables uniform mixing and easy discharge. Cones of the blender will be mirror polished from the inside outside structure will be matt polished. Besides, clients can get the blender from us at cost effective rates.

Specifications:

• Model: Capacity 100 liters to 3000 liters
• Material: Steel
• Hand wheel will be provided for manual tilting of cone
• Worm reduction gear use for speed reduction

With an aim to fulfill varied requirements of our valued clients, we are engaged in offering Vibro Shifter. Hydraulic power pack can be mounted on the service floor so the column of the shifter acts as the pendant and through the hollow pivot shaft, hydraulic lines along with electric cables can travel above the working area slab. Also, it is used for special requirement such as brushing arrangements, SS lid with charging port and spring loaded outlets.

Features :

• Easy dismantling and cleaning
• Faster output at low power consumption
• Double & Triple deck screens with outlet and hopper for bottom deck available on request.
• A special requirement like brushing arrangements, SS lid with charging port and spring loaded outlets.
• Noiseless, Maintenance free & high speeds
• Standard machine are with TEFC motor explosion proof/flame proof motor material

Specifications:

• All contact parts made of SS 316 as per GMP standard
• Standard machine with TEFC motor explosion
• Models: Screening Diameter of (12”, 20”, 24”, 30”, 36”, 48”, 60”)

Technical Specifications:

• Output: 50 kgs To 200 kgs/ Hour.
• Rotor Assembly Diameter: 250 (Approx)
• Rotor Speed: 750/1500/2300/3000 R.P.M.
• Beaters: 12 knife & impact edges & 2 Scrapper Blades
• Screen Dimensions: INNER DIAMETER – 260 mm HT- 135mm
• Motor: 3.0 HP / 5.0 HP, 440 V 50Hz, 3 Phase
• Material Charging Height: 1445 mm (Approx)
• Overall Dimensions (mm): 880 x 955 x 1650 mm (H)
• Net Weight: 275 KGS (Approx)
• Gross Weight: 425 KGS (Approx)
• Case Dimensions (mm): 1200 mm X 1250 mm X 1860 mm (H)

Coating Pan is extensively used to coat the outer surface of the tablet with a thin layer of Coating Pan. The pan has a round shape and mixing baffles are positioned in the central sector of the drum. The standard pan is elliptical in shape, mounted at 30° angle. The Coating round pot is rotated by variable speed. Simultaneously Hot air is supplied through inbuilt Hot air blower system which dries rapidly and evenly thus forming a solid and smooth surface.

Specification:

• A wide range of batches can be processed in the same machine with the same drum.
• Coating Pan made of SS 316 or SS 316L material and mirror polished from inside outside.
• Special type baffles with proper spacing are provided inside the pan for exposing all the tablet surfaces to get uniform coating and tablet turning while rotating the pan.
• Built in Variable Frequency Drive for multiple speeds
• Digital Temperature Controller provided with necessary temperature control device with interlocking for heater function.
• The flexible and adjustable air flow pipe allows for suitable positioning in the pan and easy withdrawal for loading or unloading.
• Peristaltic pump for metered dosing
• The maximum operational capacity is 30 % of coating pan volume
• Needs no foundation; can be installed on properly pre-leveled floor
• Model: Pan Diameter 12”, 24”, 36”, 48”, 60”, 72”

We are the prominent organization of this domain engaged in offering a wide spectrum of Starch Paste Kettle. The kettle has three blades Design for efficient mixing with a high-speed granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size. A platform is SS 304 which is dimpled for anti-slip property entire stand is also gladded by SS 304.

Specification:

• Lifter can be fitted for loading of material
• PLC with touch screen MMI with printing facility
• Capacity: 100L
• Material: SS

Specifications:

• Structure is made of S.S. 304, 30 mm sq. pipe, 16 SWG with matt finish.
• A/c frequency variable drive.
• Belt - alignment system for long life & straight running of belt.
• Direct gear drive.
• Length can be made as per customer requirement.
• S.S. elegantly matte finishing.
• Adjustable height of conveyor belt, to align with other machine of the line
• Self - alignment bearing for easy maintenance.
• Rigid Vibration free Construction for trouble free performance.

Specification:

• Charging and washing is easy
• Discharge through bottom discharge butterfly valve
• Mirror finish surface of inside tank
• Matt or mirror finish from outside as per customer requirement
• Capacity: 25 liters to 1000 liters
• Material: SS

Specifications:

• Model: Single Head Machine
• Output: 25,000 of 30, 000 capsule per/hour
• Electrical main drive: 1 HP, 440 Volts, 50 HZ, 700 rpm
• Filling drive with reduction gear box: 0.5 HP 440 Volts, 3 phase, 50 HZ, 1440
• Vacuum pump motor: 3 HP, 440 Volts, 3 phase, 50 HZ, 1440 rpm
• Vacuum: 500 mm (20) of Hg at 1000 Liters /min (30cmf)
• Compressed Air: 200 Liters/min (8 cfm) at 100 psi
• Dimension: 1650 mm* 1250 mm 1650mm (LxWxH)
• Net Weight: 550 Kg approx

Specification:

• Material: Steel
• Power(W): 3-7.5kW
• Weight: 250kg

Specifications:

• All contact parts AISI 316/316L as per GMP regulations.
• Universal bin Handling and stacking system for easy automated handling and stacking of bins
• It helps to control containment and cross contamination.
• Lid is provided on top for Charging and the lid is big so that the complete washing is easy
• Discharge through bottom discharge butterfly Valve.
• Mirror finish Surface of Inside tank. Matt or mirror finish from outside as per customer requirement.
• Without any nooks and corners for easy cleaning with food grade silicon gaskets.
• Capacity: 30 Kg/Hr to 1200 Kg/Hr