Pharma Equipment

Product Details:

A tray Dryer is an enclosed insulated chamber in which trays are placed on top of each other in trolleys. Tray Dryer are used where heating and drying are essential parts of manufacturing process in industries such as Chemicals, Dye stuff, Pharmaceutical, Food Products etc. The material to be dried either wet or solids are placed in the trays. Heat transfer takes place by circulation of hot air by electric heaters or steam in radiator coils. Blower fans are installed inside to ensure proper circulation and transfer of heat. A control panel to control the temperature and other parameters is fixed outside the dryer.

Features

• All contact parts made of SS 316 as cGMP standard
• Design for uniform circulation of hot air in the drying chamber
• Heating cold and fan motor having electrical inter locking for safety of heating elements
• Electric/Steam/Thermic Fluid heating system
• Fresh air inlet and outlet air flow can be adjusted with damper control valve
• Trays in SS316
• Trolley and Steam coil in SS316
• Silicon Door Gasket
• FLP Motor and Electricals
• Digital Temperature Indicator(FLP)
• 10 Micron Air Filter at inlet
• Adjustable Air outlet Damper
• Explosion vent for safety

Model :  6, 12,  24, 36, 48, 96, 192 Trays

Product Details:

• Sterilizing Tunnel is a fully automated system which utilizes dry heat by means of forced convection of filtered air, through the high-efficiency particulate air filter to achieve sterilization and dehydrogenate of washed empty pharmaceutical glassware such as Ampoules and Vials etc. Continuous dry heat sterilizer ensures the glassware to exposed for dehydrogenation temperature. The Sterilization Depyrogenation cycle is based on a selection of cycle times and exposure to temperature that will sterilize or dehydrogenase the glassware to an acceptable low probability level of contamination, without adversely affecting the critical parameters of the product.
• Class 100 laminar air flow throughout drying sterilizing, cooling stabilizing zones.
• Circulating airflow is constantly kept free of particles by means of a High-Efficiency
• Particulate Air (HEPA) filter.
• The conveyor transportation to integrate automatic washing and filling lines
• PLC based automation with provision for data logging and printing of F H values
• Thyristor controlled Temperature Controller.

• Multiple layer insulation of the tunnel prevents heat loss, keeping energy consumption low.
• The belt speed and temperature can be programmed precisely and can, therefore, be optimized to suit to any kind of Ampoule/Vial.
• Advance interlocking software for controlling purpose
• Dynamic pressure balance maintains a stability of pressure gradient between the filler and washer
• Sterilizing conditions are documented and are reproducible. Temperature is monitored and controlled electronically through PLC.
• Advanced control panel designed for the safety operation purpose.

Product Details:

• High Mass transfer area
• Faster reaction
• Shorter batch time
• Lesser catalyst loading
• Minimum Impurities
• High Yields
• Better Product Economy

Applications:

• For various high pressure reactions and gas-liquid reactions with Hydrogen
• Ethlyene Oxide
• Ammonia
• Oxygen
• HCL
• Phosgene
• CO²
• CO
• In R & D Labs of fine & specialty chemicals, bulk drug manufacturers, agrochemicals, petrochemicals companies and chemical / chemistry departments of educational institutes / Universities etc.

Design Data:

Product Details:

• The complete unit is made up of SS 316 / 316 L with active surface being electro-polished
• Distillate temperature 95 0C which meets IP/BP/USP specifications.
• Double tube sheet for first heat exchanger where boiler steam is used.
• Insulation is done by Resin bonded glass wool
• All contact parts are S. S 316/316L and all joints are sealed with Teflon Gasket.
• PLC based fully automatic panel board provided with the printer.
• Orbital welding for tube-to-tube sheet joints
• Pyrogens are removed by the centrifugal force developed and specially designed spiral baffle.
• Total energy saving is 75% as less heating energy and less cooling water is required.
• Maintenance cost is low as there are no moving parts except pump.
• Sanitary triclover fittings for quick and easy preventive maintenance.
• Provided with compact control panel board made up of SS304
• Conductivity meter for feed water and final distillate.
• Feed water pump is a positive displacement piston type-reciprocating pump.
• User-friendly operator interface to allow the easy visual inspection of the cycle monitoring and control.